KEMTRON 1500HD2 Packaged Fluid Management System

Mud Reclaimer / Recycling System

Elgin Separation Solutions has become a leading manufacturer of effective fluid recycling systems in North America.  Designed for today’s HDD drilling contractor with Maxi-Class pullback rigs in the trenchless, water-well, geothermal, foundation drilling, and microtunneling industry.

 

The KEMTRON 1500HD2 has one of the highest rated hydraulic cleaning capacity with an impressive 1,500 gallons per minute (gpm)(95 lps) flow rate compared to other systems on the market with optional configurations to provide up to 3,000 gpm (189 lps) cleaning capacity.  Two dual-deck scalping shakers, each with 56 sq. ft. of screening surface, provide for substantially more cleaning capacity when dealing with large bores.  Optional configurations can include as many as three scapling shakers.

 

Shaker performance is further enhanced with a single-point gear-driven jacking system allowing the operator to adjust deck inclination as needed without tools or system shutdown.  High /low level tank sensors turn pumps on and off to protect from running dry and tank overload. In addition, Elgin manufactures a complete line of composite shaker screens fully compliant to API standards that are lighter in weight and longer-lasting than traditional metal framed screens.

 

Elgin’s packaged fluid reclaimers are the only systems on the market to feature ‘Smart-Panel’ technology.  With a built-in Wi-Fi network, the operator can control/monitor the complete system remotely from a computer, smart phone or tablet.  Auto pump operation with interlocks, hydrocyclone and hopper pressure monitoring, maintenance reminders, and data logging are just a few of the features associated with Elgin’s ‘Smart-Panel’ technology.  Most importantly, Elgin’s ‘Smart Panel’ provides for the lowest cost operator oversight of any reclaimer in the industry.

 

Combine all this with a 250kw generator package, 9,000 gallon tank capacity, lift assist cylinders installed on each catwalk section for ease of operation when setting up the unit on site.  and increased deck space, the KEMTRON 1500HD2™ packaged fluid reclaimer is the perfect solution for your solids control needs. Elgin is the only packaged system manufacturer that can integrate any one of its six different centrifuges into its mobile treatment systems.

The KEMTRON 1500HD2™ System Benefits:

  • Multi-pass cleaning system maximizes shaker and hydrocyclone performance helping to maintain target mud weights.

  • Two dual-deck scalping shakers, each with 56 sq. ft. (5.4 m2)of screening surface, providing for substantially more cleaning capacity when dealing with large bores.

  • Three (3) 10” (25.4 cm) hydrocyclone desanders and eighteen (18)  5” (12.7 cm) hydrocyclone desilters with pressure guages and dedicated isolation valves for ease of maintenance.

  • Smart-Panel technology with Wi-Fi network for lowest cost operator oversight of any reclaimer in the industry.

  • Hyper-G™ shaker with Firestone’s Marsh Mellow™ vibration isolators, providing reduced noise, long-lasting, maintenance free operation.

  • Most efficient tank agitation per unit volume of mud utilizing top mounted agitators and mud guns ensures complete mixing performance.

  • Dedicated centrifugal pumps, inset on the side of the tank for easy maintenance, provide independent transfer, mud circulation/hopper, desander, and desilter operations.

  • Elgin’s tanks are fully lined with a phenolic lining to maximize tank life and reduce the effects associated with the circulation of abrasive/erosive solids to extend equipment life.

  • Lift assist cylinders installed on each catwalk section for ease of operation when setting up the unit on site.

Elgin’s ‘Smart-Panel’ Control System provides for the lowest cost operator oversight of any reclaimer in the industry.

  • Built-in Wi-Fi networking capabilities for remote operation from any smart  phone, tablet or laptop.

  • Operation Data Logging for Performance Monitoring and Failure Tracking.

  • Desilter and Hopper Pressure Monitoring to Ensure Optimum Drilling Fluid Conditions.
  • Tank Fluid Level Indicators and Alarms.

  • Automated Pump Operation with Interlocks.

  • Audible and Visual Alarm System Interlocks.

  • Automated Operator Alerts to Ensure Proper Preventative Maintenance.