ESS-1967HD2 Decanter Centrifuge Case Study

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Oil & Gas

Oil-Based Drilling Fluids Reclamation

South Texas, USA

Mobile ESS-1967HD2 Integrated Treatment Package

Reduction of Oil-Based Mud Weight in Order to Achieve a Marketable Resale Drilling Fluid

ELGIN’s mobile ESS-1967HD2 XP Polisher has now been deployed on four different mobile oil-based mud plants and has successfully processed all facility’s waste drilling fluids making the fluid available for resale.  To date, more than 92,500 barrels of waste drilling fluid has been processed for resale.  Processing flow rates in excess of 200 gallons per minute.

Oil & Gas

Oil-Based Drilling Fluids Preparation Facility

South Texas, USA

Mobile ESS-1967HD2 Integrated Treatment Package

Preparation of Oil-Based Drilling Fluids Meeting Customer Specified Weight

Application of ELGIN’s ESS-1967HD2 centrifuge within the mud plant has allowed for continuous classification of drilling fluid in order to meet customer specified mud weights.  Mud weights from 9.8 to 16.0 ppg have been processed for sale at processing flow rates ranging from 250 to 100 gallons per minute.

Oil & Gas

Oil-Based Horizontal Drilling
Fluid Solids Control

West Texas, USA

Tandem ESS-1967HD2 High Speed Barite Recovery and Solids Control Centrifuges

Management of Oil-Based Rig Drilling Fluid and Recovery of Barite for Return to the Active Mud System

ELGIN’s ESS-1967HD2 centrifuges have been successfully deployed on 6 different wells in which the Low Gravity Solids target of 7.0 has been successfully achieved on a consistent basis at or below 6.7.  Centrifuges are continuously operated with 14 ppg mud at feed rates up to 175 gpm.  Application of ELGIN’s ESS-1967HD2 centrifuges has resulted in a 41% reduction in the maintenance costs in comparison to the previous centrifuges deployed.

Oil & Gas

Casing (“Top Hole”) Drilling
Fluid Solids Control

North Dakota, USA

Mobile ESS-1967HD2 Integrated Treatment Package Mated with a ELGIN Primary Treatment System

Management of Drilling Fluid with an Integrated Polymer Feed System for Water-Based Drilling Fluid

ELGIN’s Dual ESS-1967HD2 Mobile XP Polisher has allowed for the full recycling of water in order to create a closed-loop drilling fluid system.   Application of system on 12.4 ppg mud at a flow rate of 165 gpm.  Has resulted in $1,200 in raw water savings per well.

Decanter Centrifuge

ESS-1967HD2 Barite Recovery & Dewatering Centrifuge

 

Whether you are working toward maximizing barite recovery or looking to get the most out of your “zero-discharge” closed-loop system, Elgin’s field proven decanter centrifuges are a perfect choice.  With over 500 centrifuges installed worldwide, the ESS-1967HD2 represents Elgin’s flagship decanter centrifuge.

 

Power and Performance

Elgin’s ESS-1967HD2 Decanter Centrifuge is fitted with a NEMA premium, continuous duty, energy-efficient, poly-chain driven, 125 hp main drive and a direct-coupled 40 hp back-drive. The 125 hp main drive can operate the centrifuge up to a maximum rotational speed of 3,100 rpm, therefore generating more than 2,500 G’s of force.  Using an inclined motor mount, motor and belt maintenance is made easy by the adjustment of two jack screws.  No additional motor mounts, brackets or tensioning devices are required.   By utilizing a carbon fiber poly-chain, no belt retensioning is required after installation is complete.  The carbon fiber tensile cords are length-stable and can withstand shock loads that frequently lead to belt failure.  More importantly, Elgin’s carbon fiber poly-chain will not require quarterly replacement.

 

Another significant advantage relative to the use of poly-chains is the lowered energy consumption.  Since the poly-chain operates with a positive tooth/groove engagement, there is no start-up or operational slippage.   The combination of the poly-chain, sheave selection and shaft-to-shaft distances, the 125 hp motor delivers more than 125% of the required power to operate the ESS-1967HD2.

 

The 40 hp back-drive coupled with an 80:1 planetary gearbox generates an industry-leading speed differential, which ultimately translates into a larger performance window.   This performance window is what grants the ESS-1967HD2 maximum flexibility when managing the solid/liquid cut-point and the moisture content of discharged solids.  Decanter centrifuges with a large gear box, provide a smaller differential range.   This is more than acceptable when dealing with wastewater and industrial applications.  On the other hand, there are a myriad of challenging drilling fluid conditions in which the specific gravity of the materials experienced can vary greatly.  As such, a wide differential range is essential to performance and application flexibility.

 

 

Download product brochure for additional information.

 

 

ESS-1967HD2 decanter centrifuge is the perfect solutions for barite recovery and dewatering solutions when recycling drilling fluid.

Email: elgin.info@elginindustries.com

Phone: +1-281-261-5778

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